Pallet Racking in Umm Al Quwain we Design & Installation for Triveni Packaging FZC Umm
Efficient Warehouse Storage Solution Delivered by Sama Racking
Warehouses and manufacturing facilities require well-planned storage systems to maintain productivity, improve inventory control, and maximize available space. At Sama Racking, we specialize in designing and installing customized warehouse storage solutions that help businesses operate more efficiently.
One of our recent successful projects was completed for Triveni Packaging FZC, a company operating in the packaging industry. The project involved warehouse planning, pallet racking design, supply, delivery, and installation of a heavy-duty pallet racking system at their facility in Umm Al Quwain.
This case study highlights how Sama Racking transformed the client’s warehouse into a safer, more organized, and highly efficient storage environment.
Client Information
Client: Triveni Packaging FZC
Industry: Packaging Manufacturing & Distribution
Location: Al Barqaa
Project Type: Heavy-Duty Pallet Racking Installation
| Project Details | Information |
|---|---|
| Project Type | Pallet Racking Installation |
| Location | Umm Al Quwain, UAE |
| Industry | Packaging / Manufacturing |
| Storage System | Heavy Duty Pallet Racking |
| Installation Status | Completed |
| Service Provider | Sama Racking |
Understanding the Client’s Requirements
Triveni Packaging FZC required a storage system that could accommodate palletized products while making the best use of available warehouse space. The company was looking for a solution that would improve storage capacity, streamline warehouse operations, and ensure safe handling of materials.
The client also needed a professionally designed warehouse layout that would allow forklifts to move efficiently between aisles while maintaining easy access to stored goods.
After conducting a site survey and evaluating the warehouse dimensions, our engineering team developed a customized pallet racking layout tailored to the client’s operational requirements.
Warehouse Planning and Layout Design
A successful warehouse storage project starts with proper planning. Before manufacturing and installation began, Sama Racking prepared a detailed storage layout to optimize the available floor space and vertical storage capacity.
Our planning process focused on:
- Maximizing storage density
- Improving inventory accessibility
- Maintaining safe forklift movement
- Enhancing warehouse organization
- Allowing future expansion possibilities
- Reducing unused warehouse space
By carefully analyzing the client’s pallet dimensions and storage requirements, we created a layout that provided the ideal balance between storage capacity and operational efficiency.
This planning stage played a crucial role in ensuring the project’s success and delivering long-term value to the client.
Pallet Racking System Specifications
The installed pallet racking system was designed to provide strong and reliable support for palletized packaging materials.
Rack Specifications
- Rack Height: 4700 mm
- Clear Bay Width: 2700 mm
- Capacity: 2 pallets per bay
- Pallet Size: 1100 mm × 1000 mm
Wire Mesh Decking
To improve safety and load distribution, wire mesh decking was installed on each storage level.
- Decking Size: 1340 mm × 1100 mm × 4 mm
Beam Specifications
The pallet racking system utilized high-strength beams with the following specifications:
- Beam Profile Width: 120 mm
- Beam Profile Depth: 50 mm
- Steel Thickness: 1.5 mm
Surface Finish
To ensure long-term durability and corrosion resistance, all components were finished using an electrostatic powder coating process.
- Internal Paint Thickness: 30 Microns
- External Paint Thickness: 80 Microns
- Paint Method: Electrostatic Powder Coating
Color Configuration
- Beam Color: Orange
- Frame Color: Blue
The bright color combination improves visibility inside the warehouse while creating a professional and organized appearance.
Project Scope of Work
Sama Racking provided a complete turnkey warehouse storage solution that included:
- Warehouse planning and layout design
- Site survey and measurements
- Engineering and system design
- Supply of pallet racking materials
- Transportation and delivery
- Professional installation
- Safety inspection and alignment
- Final testing and project handover
By managing every stage of the project, we ensured consistent quality and timely completion.
Challenges Faced During the Project
Like many industrial storage projects, this warehouse required careful planning to balance storage capacity with operational efficiency.
The primary challenges included:
- Maximizing storage within the available warehouse area
- Maintaining adequate aisle space for forklift operations
- Providing safe storage for palletized products
- Ensuring long-term durability in an industrial environment
- Creating a layout that supports future business growth
Our engineering team addressed these challenges through careful design and precise installation techniques.
The Solution Delivered by Sama Racking
After completing the planning and design phase, our installation team successfully implemented the pallet racking system according to the approved warehouse layout.
The heavy-duty pallet racking structure was installed with precision to ensure proper alignment and structural stability. Wire mesh decking was added to improve safety and provide additional support for palletized loads.
The completed system significantly increased the warehouse’s storage capacity while maintaining smooth access for forklifts and warehouse personnel.
The combination of durable steel components, powder-coated finishes, and professional installation resulted in a reliable storage solution capable of supporting the client’s daily operations for years to come.
Project Results and Benefits
Following project completion, Triveni Packaging FZC experienced several operational benefits.
Increased Storage Capacity
The 4700 mm high pallet racking system maximized vertical storage space, allowing the client to store more products within the same warehouse footprint.
Better Warehouse Organization
Clearly defined pallet locations improved inventory management and reduced product handling time.
Enhanced Safety
Wire mesh decking and properly installed racking components created a safer storage environment for both products and warehouse personnel.
Improved Operational Efficiency
The optimized warehouse layout enabled smoother forklift movement and faster access to stored goods.
Long-Term Durability
The electrostatic powder-coated finish provides excellent protection against corrosion, helping extend the lifespan of the storage system.
Pallet Racking in Umm Al Quwain shipping details.
we manufacture and customize all material from Sama Racking warehouse in al sajaa industrial Area Sharjah – UAE for Triveni Packaging FZC
Project Results
✅ Increased storage capacity
✅ Better inventory organization
✅ Improved forklift movement
✅ Enhanced warehouse safety
✅ Maximum utilization of vertical warehouse space
Conclusion
The successful pallet racking project for Triveni Packaging FZC demonstrates Sama Racking’s expertise in warehouse planning, storage system design, and professional installation. From the initial warehouse assessment to final project handover, our team delivered a customized solution that improved storage capacity, enhanced safety, and increased operational efficiency.
Whether you need pallet racking, warehouse shelving, mezzanine floors, or complete warehouse storage solutions, Sama Racking provides reliable and cost-effective systems tailored to your business requirements across the UAE.
Looking for pallet racking installation in Umm Al Quwain, Dubai, Sharjah, Ajman, Abu Dhabi, Fujairah, or Ras Al Khaimah? Sama Racking provides complete warehouse storage solutions including pallet racking, shelving systems, cantilever racks, and mezzanine floors across the UAE. Contact us today for a free site visit and quotation
